This machine is mainly used for the filling and sealing of glass bottles.
Customer: Carlsberg, Yanjing Beer, Huarun Snow Beer etc.
Minimum speed: 6000bph
Maximum speed: 50000bph
Equipment main technical features:
By the built-in mechanical valve spool, applicable to carbon dioxide as the replacement pressure plus two vacuum filling process. In the filling process in beer and air contact, ensure the filling of bottled beer has a higher carbon content and low oxygen content, no bottle no vacuum.
The configuration of high pressure induced bubble device imported excitation bubble pump, double excitation bubble head design, according to the filling speed automatic selection induced bubble head to complete the bubble induced using 80 ~ 85 DEG C sterile water of the filling into the front gland beer high-pressure shock bubble induced bubble pressure according to need manual adjustment.
The filling cylinder of liquid level detection using two continuous type float liquid level detection device, at the same time, the filling cylinder pressure detection signal is used as a feedforward control, through the accurate calculation of PLC, automatic control into the main fluid valve liquid inlet in continuous, uniform work, to ensure that the cylinder of liquid in the filling process consistent.
The filling cylinder pressure control, smooth intake and exhaust through changes in the jar on the top of the pressure sensor detecting an in cylinder pressure, using a belt positioner of angle seat valve, through the PLC program control, in cylinder pressure, to ensure that the pressure in the cylinder filling to achieve a relative balance, the pressure fluctuation is always in the control range (filling cylinder pressure according to the requirements of the user set, pressure sensor and angle seat valve use imported products)
The guide of the double guide rod centering cover, stable and reliable bottles.
By the multi nozzle broken bottle washing device, in the salt air and wine filling burst bottles, wine valve automatically closes and flushing device automatic cleaning cylinder, filling valve tray.
The cantilever lift cylinder structure, to avoid the destruction of broken bottle cylinder.
The jar and cover head with automatic lifting function, in order to adapt to the bottle design allowable height.
The transmission part is provided with automatic lubricating grease lubricating device, according to the need of automatic timing, quantitative lubrication points of each oil supply.
The configuration of the vacuum pump and circulating water temperature control device, a control valve of the vacuum bottle.
The capping head has overload protection device, when the bottle is over high, automatic unloading, to prevent broken bottles. The material used for advanced flip flip device, automatic control, can realize the full stop sorting wheel and a lack of cover cover stop host.
The hopper uses magnetic stainless steel hopper, sorting, under cover, cover by the magnetic force transmission, the lower cover amount chase smooth and not easy to deform. According to the speed of the main engine to adjust the mixing number and the amount of the next.
The main drive system adopts hanging type helical gears, continuous operation, accurate.
The working bedplate design for roof type cleaning platen, easy to clean; around the bedplate of the tank design, centralized collection of spray water and cleaning water, ensure the working environment clean.
The cursive line, CIP cleaning pipeline, road of the spray water pipe, pumping vacuum pipeline, induced bubble pipe are concentrated for a pipeline workstation design, easy operation, convenient adjustment, simple cleaning, machine layout more neatly.
The man-machine interface display machine running status, fault points and fault properties.
The machine adopts PLC control. When the normal operation, according to the filling of the bottle filling the bottle, according to set the program automatically choose to accelerate - uniform speed - slow running, into the bottle, no bottle no open, no cover, automatic flushing, filling speed, filling bottle number statistics, under the cover of the automatic opening and stopping, the main drive variable frequency speed control, and import and export bottles.
The key parts of the machine and the main components are imported, electricity and gas.